Filtration is one of the crucial stages in industrial processes, be it in water treatment or during chemical manufacturing as it helps ensure proper functioning of machinery, compliance with safety measures, and effectiveness of the entire system. What is often overlooked is how significant strainers and filter housings are to this filtration process. Although these appear inconsequential, the selection of the right strainers and filter housings can do wonders when it comes to the poundage of equipment, energy utilization as well as product quality.
This blog helps you understand the advantages of using the right strainers and filter housings, how it leads to increased efficiency and why it pays to invest in the appropriate one for the outlets in the end.
Table of Contents
- 1. Protection of equipment: Elimination of expensive downtime
- 2. Increased productivity while also delivering savings on energy cost
- 3. Quality Control of Products: Targeted Filtration for Critical Applications
- 4. Super Pull: Flexible Solutions
- 5. Documenting Compliance in Industry: No Penalties Imposed
- 6. Conclusion
Protection of equipment: Elimination of expensive downtime
Every industrial and manufacturing equipment is vulnerable to damage and will wear and tear especially when particles, debris and anything unwanted come in the system. This is where strainers come in. Strainers prevent large contaminants from entering into the effluent treated as they retain large particles and thus prevent the aggressive components like pumps, valves, pipelines etc from being damaged.
Most of this downtime is down to maintenance work associated with filtration failure. There is a more pronounced trend towards eliminating the reasons for such failures by selecting a proper strainer for a system. In fact, studies revealed that proper equipment care can increase the equipment life span by 30% which reduces the cost of maintenance and production downtime.
Increased productivity while also delivering savings on energy cost
Energy efficiency has become an issue in the recent past. It does not matter if it is in power generation units or chemical manufacturing, older and less efficient filtration units would mean that there are pressure losses that would need the compressors to be cranked up to uphold the flow rate hence leading to unnecessary energy consumption and at the same time, reducing the lifespan of the equipment.
When a suitably sized and matched filter housing is applied, the pressure loss in the entire assembly is lowered. A theoretical estimation made by the Hydraulic Institute shows that when certain applications that require the use of pumps are properly fitted with filtration systems, the energy efficiency improves by more than 10%. Furthermore, performance can be enhanced even further with the installation of pumps or reverse flush type operation by using an appropriate combination of low-resistance strainers and high-capacity funnel-type filtering materials.
Quality Control of Products: Targeted Filtration for Critical Applications
By applying the appropriate strainers and filter housings one is able to eliminate unnecessary particles assuring the products are free from contamination and uniform. With this precise filtration process, companies are able to avoid troubles and darkness that do harm to their image.
Super Pull: Flexible Solutions
Then again, not all the filtration systems are similar. Every sector has its unique requirements and this is where strainers and filter housings complete the picture. From available customizable options, companies are able to select their filtration solutions to meet various particular processes.
For instance, in the oil and gas industry fluids of different viscosity and various particulate content are used, it is necessary to choose the strainers according to the existing flow rate, working pressure, and the amount of contamination present. Also, aggressive industries may have to incorporate specialized housing and use filter housing made from PVC or steel to combat the chemical action on the filter.
Documenting Compliance in Industry: No Penalties Imposed
In numerous sectors, including construction and manufacturing, there has been an increase in adherence to regulations and for logical reasons like safety improvement, and quality enhancement or environmental protection.
Many negative impacts have resulted from lack of adherence to these provisions which includes:
Strainers and filter housings that conform to certain guidelines – such as those of the American Society of Mechanical Engineers (ASMA) or PED of the European Union – are helping the companies avoid compliance related problems and remain in operation.
You Should Also read this Blog: Choosing the Right Air Filter for Your Home or Business
Conclusion
When it comes to any industrial operations, we are inclined to think that choosing the right strainers and filter housings is not a matter of great importance, but the facts prove the opposite. The proper filtration solution maximally contributes to the protection of machinery and reduction of power usage while improving the quality of the product and endorsement of green strategies within the organization.
No company can disregard the role of efficient filtration technology in times of stiff competition in the industrial sector. When the right strainers and filter housings are applied, organizations do not only increase the output of the operations but also adhere to the requirements cashed on them, prevent damage to their assets, and aid the environment.